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Developed and manufactured in the United States, X-Foam represents a major leap forward in thermal protection and structural insulation for aerospace, defense and advanced engineering industries.
X-Foam is derived from X-MAT’s proprietary Silicon Oxycarbide polymer-derived ceramic resin technology. The foaming of this resin results in a lightweight, exceptionally strong, and highly insulating material that combines superior stiffness, machinability, and temperature resistance with significant cost advantages over traditional ceramic materials.
“This is a major step forward for high-temperature applications,” said Josh McConkey, Commercialization Lead. “X-Foam delivers the strength and heat resistance demanded by aerospace and advanced engineering industries, but at a fraction of the cost of existing materials. It’s tough, lightweight, machinable, and built to perform where other materials fail.”
X-Foam’s versatility and performance make it ideal for extreme environments, including aerospace insulation, molten metal filtering, hot gas permeability, furnace insulation, pyrolysis insulation and oven furniture.
In addition, X-Foam can be machined easily in its final ceramic state — using CNCs or even hand tools — and maintains sharp edges while resisting vibration damage.
“X-MAT is always reimagining high-performance materials,” said Bill Easter, CEO of X-MAT. “With X-Foam we’re seeing what’s possible when innovation meets real-world needs — a material that’s not only high-performing but also highly practical. This product has the potential to redefine insulation, protection and performance in some of the harshest environments imaginable. |
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